Christ Church Cathedral, in the
heart of downtown Montreal, was pointed to, gaped at and
discussed by thousands of Montrealers morning, noon and
night. Resembling
a giant ship in dry-dock, passers-by were arrested by the
church's "floating"
appearance;
some were even heard to say "You wouldn't catch me
going in there!". Sidewalk superintendents were
numerous and eloquent - explaining their accurate (and
not-so-accurate) engineering ideas to anyone who would
listen.
This
was in 1987, and the focus of attention was the Cathedral-on-stilts, as it came to be
called,the stilts bearing the caissons for the
underground excavations and new foundations constructed
as part of a multi-million dollar office and retail
development.
The Cathedral was completed in 1859 based on the design
of Frank Wills, who also designed Christ
Church Cathedral, Fredericton. Architecturally it has
always been regarded as a fine example of the English neo-gothic
but its engineering design was not in the same league.
From its completion the heavy central tower started to
sink into the soft ground on which the foundations were
built; by the 1920s the spire was leaning 4ft to the
south. There was a landmark lawsuit as a result of early
foundation problems (Wardle vs. Bethune) often quoted in
connection with Article 1688 of the Quebec Civil Code. In 1927 the stone
steeple, weighing 3.5 million pounds, had to be removed.
It was not until 1940 that a replica steeple made
entirely of aluminium was erected as an anonymous gift.
The development project comprised
the building of a 34-storey office tower immediately to
the north of the Cathedral which included a single
parking level and two retail levels below the Cathedral,
underground connections to Eaton's and The Bay department
stores, and relandscaped grounds. There is also a 10,000
sq. ft. mezzanine floor sandwiched between the Cathedral
floor and the ceiling of the first retail level. This is
occupied by the Canadian Bible Society, the Diocesan
Bookroom and the Undercroft - home for the Cathedral's
music, church school and out-reach programmes.
The Church Group - comprising the Cathedral, the Diocese
of Montreal and the Canadian Bible Society - negotiated
in 1985 and 1986 two agreements with the developers :
Westcliff Development Corporation, First Quebec
Corporation and Les Coopérants, a Mutual Insurance
Company.
Underpinning of
the Cathedral to make provision for the retail and
parking levels was the engineering highpoint of the
project. The work started at the end of February 1987,
and was completed in November of the same year.
Thirty-three hollow cylindrical steel piles or 'caissons'
were driven down to bedrock around the Cathedral walls
and under the central tower. Twenty-three of these were
just outside the Cathedral walls and were 36" in
diameter. The ten driven from within the Cathedral crypt
using a special machine were 26" in diameter. The
caissons were driven to bedrock about 45-50 ft. below
ground and a hole bored into the rock to ensure proper
bearing.
The contractor
lowered steel reinforcement cages into the caissons and
filled them with concrete to create a column on which the
Cathedral was supported.
On top of the
caissons a grid of massive pre-stressed concrete beams
was built, capable of carrying the weight of the
Cathedral when spanning between the caissons after ground
excavation was completed. The beams running across the
Cathedral were generally 6' x 6' shaped in the form of a
'T'. The beams running from the back of the Cathedral
towards the high altar were 4' deep x 3'9" wide.
Pre-stressing the
beams means that they are able to carry much greater
loads than ordinary reinforced concrete beams. High
tensile steel wires were threaded through ducts placed in
the beams and massive jacks used to stretch the wires and
put the beams in compression before they took the
Cathedral load (this is similar to carrying a small shelf-load
of books from one location to another by pressing them
together from each end).
Once all the beams had been tensioned the sleeves were
filled with a concrete slurry to make sure the steel
wires would not corrode and lose their strength.
The walls and
columns of the Cathedral were held tightly in the tops of
the beams using special steel gripping devices called
Dywidags. A 8" concrete slab was poured just below
the tops of the beams to create an effective sound and
fire barrier between the wooden floor of the Cathedral
and the retail level below.
The trickiest part
of the operation was underpinning the tower. This meant
carefully excavating by hand and chipping into the
massive concrete foundations placed in 1939 to stabilize
the original foundations and enable erection of a new
aluminium spire which considerably reduced the weight on
the Cathedral tower. Jacks were inserted during
excavation and finally two massive concrete beams 14'
wide 46' long and 5' deep were poured spanning across the
pairs of caissons at each corner of the Cathedral
crossing.
The Cathedral was
carefully monitored for movement and excess vibrations
throughout the whole operation. In addition the stained
glass windows were surveyed and checked again once the
main construction was completed. The main damage done
during the underpinning was the smashing of the nave's
stained glass window when a clam bucket, used to excavate
inside one of the caissons, struck the edge and
ricocheted through the window and into the Cathedral,
narrowly missing the verger who had been standing there
30 seconds before.
There was some opening up of existing cracks as well as
some new cracks and arching of some of the stained glass
windows, but on the whole this remarkable operation went
extremely well. The structural engineer for the project
was Quinn Dressel Associates of Montreal and the Church
Group retained Shector, Barbacki & Shemie Associates
Ltd., also of Montreal, to check the design as an
insurance measure. The general contractor was Magil
Construction Ltd. and Petrifond Foundation Co. Ltd. was
the specialist sub-contractor for the foundations.
Quinn Dressel Associates of Montreal was given the
"Award of Merit" by the Association of
Consulting Engineers of Canada for this project :
"The challenge faced by Quinn
Dressel Associates was putting the church on new
foundations without interrupting services during the
construction period. The delicate and possibly strained
condition of the building required an approach that would
not allow any appreciable movement during or after the
implementation stage ... (it was executed) successfully
with movements never exceeding 3/16 inch ... "
At
the end of 1987 the office tower itself was almost fully
occupied. The retail development under the Cathedral, its
grounds and two of the surrounding streets were opened in
the fall of 1988.
The Project Development has not been without criticism:
fears of our 128-year-old Cathedral being dwarfed by a 34-storey
office tower came from people within and beyond the
Cathedral Community and it was suggested by uninformed
people not connected to the Cathedral that with the
underground development the Cathedral was being too
commercial. And of course there were a few rumblings
about the disruption of the surrounding green spaces and
the inevitable breakdown of electricity, heat, water and
telephones during the excavation process.
But
few can deny that the office tower is a stunning backdrop
to the Cathedral. Instead of dwarfing the Cathedral, the
spire and steeple have emerged 'larger than life'
throughout the reflection of the tower's warm copper-toned
glass facade.
Greedy ? Not if one knows that maintaining a building of
the Cathedral's size is a wearying budgetary ritual faced
annually by the treasurers and wardens, and that
ministering to the increased numbers of those in need
requires improved financial resources. The underground
retail development will give us an on-going rental of $400,000
- a large sum of money. But a large sum of money is
needed, not only to continue what we are already doing -
at escalating costs - but to enlarge our mission horizons
wisely, enabling us to be a strong and caring place of
worship where we preach and practise the Gospel of Our
Lord Jesus Christ.
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